OEM Laboratory Digital Automatic Water Cooled Asphalt Centrifugal Extractor Manufacturer, Supplier

The fully automatic asphalt extractor is a device used for rapid determination of asphalt content (oil stone ratio) in asphalt mixtures, widely used in highway pavement construction enterprises, testing units, scientific research departments, and colleges and universities. Here is its detailed description:

Working principle

The fully automatic asphalt extractor adopts centrifugal separation method to separate asphalt, mineral powder and aggregate in asphalt mixture by high-speed centrifugal force. The specific process is as follows:

1. Place the asphalt mixture sample into a centrifugal separator and soak it in a solvent (such as trichloroethylene).
2. Start the centrifugal separator and use centrifugal force to separate asphalt from the mixture.
3. The separated asphalt and solvent are filtered through filter paper, and the mineral powder and aggregate are collected.
4. Through the recycling system, the solvent is recovered and reused, while the mineral powder and aggregate are dried.
5. Finally, calculate the asphalt content by weighing.

Product Description

Structural Composition

1
Chassis:

The supporting part of the instrument designed for maximum stability.

2
Centrifugal Separation System:

Composed of centrifugal shaft, cylinder, shaft sleeve, collecting tank, dual-speed motor, and high-speed transmission flat belt.

3
Electromagnetic Vibration Screening:

Consists of vibrating electromagnet, conical screening seat, adjustable tightening handle, sieve, spray cover, and locking nut.

4
Solvent Supply System:

Includes liquid supply pipe, solvent pump, electromagnetic reversing valve, pump infusion pipe, extraction, and cleaning pipes.

5
Solvent Recovery System:

Includes solvent chamber, recovery chamber, and condensation box to realize efficient recycling of solvent.

Main Features

High degree of automation: Automatically completes screening, solvent recovery, and mineral powder recovery to improve work efficiency.
Easy operation: Large screen LCD display with recovery status graphic display; clear and intuitive interface.
High extraction accuracy: Meets various asphalt mixture extraction test needs with errors controlled within 0.1%.
Wide range of application: Ideal for laboratories, scientific research units, and teaching institutions in the highway transportation industry.

Key Machine Advantages

1. Tests with fiber, rubber powder, or additives do not affect the determination result of asphalt dosage.

2. For asphalt mixtures: collection and screening of stone, separation/recovery of mineral powder, asphalt, and industrial trichloroethylene are completed in one cycle.

Technical Parameters

Parameter Water-cooled YR-D Cooled YR-ID
Extraction capacity1000-5000g1000-5000g
Sampling Accuracy0.10%0.10%
CentrifugesLow 5000 / High 12000 r/minLow 5000 / High 12000 r/min
Heating power1600W1600W
Motor Power750W750W
Pump power370W370W
Cooling powerCirculating water cooling2000W
Extraction time20-40min / times20-40min / times
Heating oven tempRT to 300 °C ± 5 °CRT to 300 °C ± 5 °C
Ambient temperature15 °C ~ 50 °C15 °C ~ 50 °C
Screening aperture0.075, 0.15, 0.6, 2.36mm0.075, 0.15, 0.6, 2.36mm
Power SupplyThree-phase 380V ± 10%Three-phase 380V ± 10%
Total weight300kg350kg

Frequently Asked Questions

Q1: What is the maximum sample capacity for extraction? A: The machine can handle sample sizes ranging from 1000g up to 5000g per test cycle.
Q2: How accurate is the bitumen extraction process? A: The system provides high precision with a sampling accuracy error controlled within 0.10%.
Q3: Can this machine test asphalt mixtures containing rubber powder? A: Yes, tests involving fiber, rubber powder, or other additives will not interfere with the determination of asphalt dosage.
Q4: Does the machine recycle the solvent used? A: Yes, it features a built-in solvent recovery system that allows for the separation and reuse of industrial trichloroethylene.
Q5: What is the difference between the YR-D and YR-ID models? A: The primary difference lies in the cooling method; the YR-D uses circulating water cooling, while the YR-ID features an integrated 2000W cooling system.
Q6: What is the standard extraction time? A: Each extraction cycle typically takes between 20 to 40 minutes, depending on the sample characteristics.

Related Products